Before starting a repair the technicians ask for economical feasibility of the repairs and if it will keep them up and running. Though, cost is a major factor it is also important to consider the production schedule. Companies need to understand the repair and replacement policies before considering one. Make sure the tasks are not rigid. Ensure you repair the worn out belt and discard the damaged belt. Replace the belt when it exceeds its age limit.
Evaluate the extension of the damage before calling for repair. Any tear or puncture poses little risk of snagging or spillage. The belt repair has to be scheduled only during the scheduled downtime to ensure there is no loss in productivity. Incase of emergency the repair can be conducted without disturbing the routine. Cover scoring and edge fraying may not pose any risk as the issue can be sought out during the scheduled down time. The perpendicular and diagonal rips may cause loss of strength and needs immediate attention. The tension forces caused in the damaged is transferred to the adjacent section but incase of larger rips the balance is likely to fail.
The repair is practical if the belt width is not more than 25%. Similarly repair is practical when the damage is over 25% in the width region. Meanwhile a complete full re-spice section or insertion is preferred.
The conveyor belt reconditioning services consider replacement a better option when there is availability of a spare belt. The change out time is high for large belts when compared to smaller ones. When there is a major repair in a small belt it is advised to replace the belt than consider a repair. Incase of unavailability of the space belt the time for buying a new one versus the estimated repair time has to be considered.
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