In order for the conveyor system to be fully functional it is important to keep your conveyor belt in order. This is true for the mining industry. The increasing mining cost ensures the safety and functionality of the conveyor system. Repairs and replacement could cost the industry a considerable amount of time, money and resources. Unplanned downtime has detrimental effect on the operations. It becomes important to protect the conveyor belt from damage and it guarantees the life span of the belt. Inorder to avoid unplanned breakdown and loss of production, the conveyor belt condition monitoring is crucial.

Reasons to choose conveyor belt scanning

The advancement in technologies has improved the efficiency of the condition monitoring effectively. As a result the conveyor belt scanning has become reliable. Opting for conveyor belt scanning is a wise decision as it ensures the safety and the cost effectiveness of the conveyor system. The monitoring delivers reliable results and longevity of the belt. Moreover, it decreases the possibility of unplanned downtime ensuring precise stock planning.

There are a host of tools and systems available for conveyor belt scanning and each have their merits and demerits. These range from simple visual inspection to sophisticated 24/7 online monitoring. Whether it is simple or complex, the ultimate goal lies in improving the belt life and the available of the system for production. The main areas to focus include belt wear and longitudinal rips.

Some of the tools include rip detection system, an electro mechanical system operating with the help of cables to detect rips.

Sensor loop systems are used to monitor the steel cord belt and it is embedded into the belt. It is made of encapsulated rubber flap and is easy to fit into the belt.

The future is heading towards more advanced systems like radio frequency identification detection, yet the R&D is working endlessly to add advanced technology into the conveyor belt scanning systems.